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What size pulley can I run
If you have you have a supercharged W Body you've almost certainly been tempted to swap your stock pulley for a smaller unit.  After all, this is the easiest way to make power on the supercharged cars.  Unfortunately it's also the easiest way to blow your engine if proper pre-cautions are not taken.  
 
This brief article will discuss what it takes to run each specific pulley.  This article should be used as a reference only.  You should always scan for knock after switching to a smaller supercharger pulley.  Click here for more information on knock.
 
Your vehicle is equipped with a 3.8" supercharger pulley stock.  The one exception to this rule is a limited amount of SLP branded Grand Prix GTXs and Regal GSXs which were equipped with a 3.5 pulley as an option.  Your vehicle will make about 6lbs of boost with the stock pulley depending on weather conditions.  
 
This guide makes the following assumptions:
  • You're driving a 1997 - 2007 Vehicle with the Series II/ III Supercharged Engine
  • You're not running a converted L36/ Topswap
  • You're running a Gen III Eaton M90 Blower (add .10") to each listed size if you're running a 2004+ Grand Prix
 
For each .10" in pulley size you go down you will generally pickup 1lb of boost
 
Core Modifications (3.5" - 3.4") - The following modifications should be present when any pulley smaller than stock is being used.  They will also allow most vehicles to run a 3.5 - 3.4" pulley with no knock.:
 
3.3" - 3.2" - In addition to the modifications above:
  • Ported Manifolds
  • Headers (Instead of a downpipe & ported manifolds)
  • Rockers (1.9 ratio) 
  • Mild Cam (Instead of rockers)
  • Intercooler (Instead or in addition to rockers/ cam)
3.1" - 3.0" - In addition to the Core Modifications:
  • Cam
  • Intercooler (Instead of in addition to rockers/ cam)
  • Headers (Not absolutely Necessary but strongly recommended)
  • Injectors (42.5lbs/ May not be necessary; depends on scanning)
2.9" - 2.6" - In addition to the Core Modifications:
  • More aggressive cam or mild cam & mild rockers
  • Intercooler
  • Injectors
We take no responsibility for any engine failures as a result of advice garnered through this article.  A responsible owner will always scan for knock after changing his supercharger pulley.
 
Happy modding! 
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